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Vibration diagnostics and control methods for repair and maintenance tasks

"WilliamVok" (2024-10-22)

In response to Быстрое обучение и получение диплома магистра - возможно ли это?
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balancing set


Balancing Set: The Ultimate Portable Balancer & Vibration Analyzer

The Balanset-1A is an innovative portable balancing set that serves dual purposes as a balancer and vibration analyzer, specifically designed for dynamic balancing across various applications. This versatile device excels in managing an extensive range of rotors, including crushers, fans, mulchers, augers, shafts, centrifuges, and turbines. Its sophisticated technology and features ensure high precision and efficiency for any balancing task, making it an indispensable tool across multiple industries.



Key Features of the Balanset-1A Balancing Set

One of the standout features of the Balanset-1A is its dual-channel capability that allows for dynamic balancing in two planes. This feature enhances the versatility of the balancing set, enabling it to address the specific requirements of different types of rotor systems effectively.



  • Vibrometer Mode: This mode provides essential vibration measurements, helping to pinpoint the exact vibration characteristics of the apparatus being analyzed.

  • Tachometer: The built-in laser tachometer accurately measures rotational speed (RPM), offering crucial data for effective balancing.

  • Phase Measurement: With the ability to determine the phase angle of the vibration signals, users can conduct precise analyses that inform balancer adjustments.

  • FFT Spectrum Analysis: This feature breaks down vibration signals into their frequency components for detailed examination of performance nuances.

  • Measurement Log: The Balanset-1A can save measurement data, allowing for in-depth analysis and tracking changes over time.



Balancing Modes for Optimal Performance

The Balanset-1A provides users the opportunity to achieve exceptional balancing results by offering multiple balancing modes:



  • Single Plane Balancing: This mode focuses on reducing vibration through balancing rotors in a single plane.

  • Two Plane Balancing: To achieve dynamic balancing, this mode balances rotors across two planes, significantly enhancing overall operation stability.

  • Polar Graph Visualization: Users can visualize the imbalance in a polar graph, making it easier to place weights accurately for correction.

  • Restore Last Session: This convenience feature allows users to resume previous balancing sessions without losing any data or progress.

  • Tolerance Calculator: The Balanset-1A employs ISO 1940 standards to calculate acceptable balancing tolerances, ensuring regulatory compliance.



Additional Functionalities and Specifications

The Balanset-1A doesn't just stop at balancing; it also includes various analytical capabilities:



  • Charts: The device presents different types of charts to depict overall vibration, fundamental frequency components, and harmonic contributions, allowing users to interpret data visually.

  • Archive and Reports: Users can store past balancing sessions and generate reports detailing balancing outcomes, which aids in maintaining accurate records and optimizing future operations.

  • Serial Production Balancing: Ideal for industries requiring the balancing of multiple rotors in quick succession, ensuring consistent production quality.

  • Power and Compatibility: The Balanset-1A is built to accommodate both Imperial and Metric measurement systems, enhancing its usability across different regions.



Technical Specifications Overview

To further appreciate the capabilities of this balancing set, let's delve into its technical specifications:



  • Vibration Sensors: The kit includes two vibro accelerometers with a standard cable length of 4 meters (optional 10 meters).

  • Optical Sensor: The laser tachometer included in the set operates at a distance range of 50 to 500mm, with a cable length of 4 meters (optional 10 meters).

  • USB Interface Module: Provides seamless PC connection for data transfer and software utilization.

  • Measurement Range: The device can measure vibration velocity ranging from 0 to 80 mm/s across a frequency range of 5 Hz to 550 Hz, ensuring comprehensive analysis abilities.

  • Power Requirements: The Balanset-1A operates efficiently at 140-220VAC, 50Hz and weighs only 4 kilograms, making it lightweight and portable for various applications.



Applications and Benefits

The Balanset-1A is ideal for industries that require efficient rotor balancing and vibration analysis. By employing this device, users can not only enhance operational efficiency but also improve machinery longevity through regular maintenance. Furthermore, the portable nature of the Balanset-1A allows technicians and engineers to perform balancing and analysis on-site, reducing downtime and costs associated with machinery failures.



Conclusion

In summary, the Balanset-1A stands out as a premier balancing set, combining advanced technology with user-friendly features to support both professional technicians and industrial applications. Its wide-ranging functionalities, including dual-plane balancing and comprehensive vibration analysis capabilities, make it a vital tool for ensuring the optimal performance of various rotor systems. Whether used in manufacturing, maintenance, or troubleshooting, the Balanset-1A proves invaluable with its precision, adaptability, and ease of use, solidifying its status as a leader in portable balancing solutions.




Article taken from https://vibromera.eu/

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